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HGY5181TXQ Tunnel Wall Cleaning Vehicle
| Project | Parameter | Remark |
| Vehicle model | HGY5181TXQ | / |
| Chassis | ||
| Chassis model | DFH1180EX8 | / |
| Chassis drive form | 4x2 | / |
| Chassis engine model | D6.7NS6B230 | Cummins water-cooled diesel engine |
| Chassis engine power | 169 kW | / |
| Chassis emission standards | Country VI | / |
| Number of permitted passengers in the cab | 3 people | / |
| Tyre size | 275/80R22.5 | Steel Wire Tyre |
Description
HGY5181TXQ type wall washing car breaks the traditional concept of comprehensive maintenance vehicle, is a kind of domestic highway at all levels, road comprehensive maintenance equipment. Mainly used for sound insulation wall inside and outside the cleaning of the special vehicle, the upper part of the sound insulation wall inside and outside the cleaning of special equipment, chassis using Dongfeng Commercial Vehicle Company designed for special purpose vehicles Dongfeng Tianjin DFH1180EX8 chassis.
The equipment is a combination of a variety of devices: tunnel cleaning, highway or city road noise wall cleaning, road sign cleaning, road intermediate guardrail cleaning and weeding, icebreaking, snow removal (the cab front equipment can be purchased according to user needs) and other multifunctional in one, to achieve different seasons of different functions of the modern multi-functional maintenance equipment, the production process is in strict accordance with the technology of equipment manufacturing process and assembly, while combining the Chinese situation with the special vehicle design, the production process is in strict accordance with the technology of equipment manufacturing and assembling. At the same time combined with China's national conditions tailored to design, to ensure that the quality of stable quality products to the user, HGY5181TXQ type tunnel cleaning truck in the international leading position.
HGY5181TXQ wall cleaning truck adopts full hydraulic drive, through the hydraulic drive each part of the movement, the use of unique design of multi-section arm and cleaning brush, can quickly and flexibly to reach each working position, at the same time with two groups of nozzles + roller brush to realize the wall surface of the fast and efficient cleaning.
The whole vehicle is easy to operate, can realize wireless + handle all-round control, large-size cleaning brush plus automatic obstacle avoidance function, with the chassis of the low-speed driving, laser navigation, radar ranging and other technologies, not only to ensure excellent cleaning effect, but also greatly reduces the personnel's labor intensity and improves the safety of the operation.
HGY5181TXQ wall cleaning truck is a modern tunnel cleaning equipment with advanced Korean technology and optimized design in line with China's national conditions.
Introduction to vehicle structure and performance characteristics
Adopting Dongfeng TIANJIN chassis, Dongfeng TIANJIN chassis is the high-quality masterpiece of Dongfeng Company as the chassis of special-purpose vehicles, and Dongfeng TIANJIN vehicle shows the characteristics of environmental protection, fuel-efficiency, safety, reliability and comfort.
Laser positioning navigation, reversing image, multi-position sensor, distance measuring sensor, LED arrow indicator, pop-up lights, duplex intercom, operating lights and other devices set up to make the driver and operator more safe and accurate control of the operating vehicle.
Washers have excellent expandability through the front mounted general-purpose pegboard in the cab.
The spacious and comfortable operation room in the middle ensures the operator's good vision, reduces the operator's labor intensity, and ensures the operator's safety, avoiding the personnel to be hurt by accidents.
Adopting human bionic operating arm, just like the human arm in fast and flexible action, can make the cleaning brush quickly and accurately fit to the wall of all kinds of operating structure, reduce the construction of auxiliary preparation time, fast and accurate construction.
Large-size cleaning brushes made of different materials, stepless speed regulation of cleaning brushes, double distance sensors, automatic adjustment system of cleaning brushes, anti-collision system of cleaning brushes and three-dimensional adjustment system of cleaning brushes make the working device more flexible, efficient and safe. The setting of the rear operating device ensures the stability of the operating device, and it can realize the safe operation of single lane.
The operation device adopts wireless remote control (on-vehicle and off-vehicle all-round control) + manual operation lever (backup and emergency operation) + human-machine interaction technology + vehicle-specific control system + CAN bus communication + diagnostic alarm and other advanced technologies.
Parameters
| Project | Parameter | Remark |
| Vehicle model | HGY5181TXQ | / |
| Chassis | ||
| Chassis model | DFH1180EX8 | / |
| Chassis drive form | 4x2 | / |
| Chassis engine model | D6.7NS6B230 | Cummins water-cooled diesel engine |
| Chassis engine power | 169 kW | / |
| Chassis emission standards | Country VI | / |
| Number of permitted passengers in the cab | 3 people | / |
| Tyre size | 275/80R22.5 | Steel Wire Tyre |
| Wheelbase | 4500mm | / |
| Curb weight | 11610 kg | / |
| Rated load mass | 6195 kg | / |
| Maximum total mass of complete vehicle | 18000 kg | / |
| Maximum travel speed | 89km/h | / |
| Overall dimensions | 8990x2500x3620(mm) | Excluding front hitch |
| Wall cleaning device | ||
| Cleaning operation speed | 1~5 km/h | / |
| Operational efficiency | 2000~10000 ㎡/h | / |
| Cleaning brush specifications | Φ 1200x2000 mm (diameter X length) | / |
| Speed regulation range of cleaning brush | 0~300 rpm | / |
| Number of nozzles | 14 X 2 groups | / |
| Across the height of the acoustic wall | 4.8m | From the parking ground |
| Maximum cleaning height of top surface | 13m | From the parking ground |
| Maximum cleaning height of interior wall of sound insulation wall | 12m | From the parking ground |
| Maximum cleaning height of external wall of sound insulation wall | 5m | From the parking ground |
| Horizontal rotation angle of working device | 270° | / |
| Volume of clean water tank | 6.3m3(6300L) | Stainless steel |
| Volume of detergent tank | 0.5㎡(500L) | Stainless steel |
| Auxiliary engine power | 60 kw | Independently power the work unit, Cummins diesel engine |
| Control mode | Wireless remote control + manual | / |
Product Configuration - Standard
| No. | Name | Parameter | Performance Characteristics |
| 1 | Chassis | Chassis Model: DFH1180EX8 Drive Type: 4x2 Chassis Engine Model: D6.7 NS6B 230 Chassis Engine Power: 169kW Chassis Emission Standard: National VI | Dongfeng Tianjin chassis (the sixth national emission standard chassis) is a new generation of Dongfeng medium truck independently developed by Dongfeng R & D personnel, which is known as the value benchmark of China's medium truck with the advantages of high technology content, high reliability, low emission and humanized design. Dongfeng Tianjin chassis is a masterpiece of Dongfeng Company as a special vehicle chassis, showing the characteristics of environmental protection, fuel saving, safety, reliability and comfort. |
| 2 | Front universal hanging plate | Equipped with front universal hanging plate | The universal hanging plate can be used to quickly install all the front hanging equipment of our company, such as equipment for cleaning guardrails, weeding, ice breaking, snow removal, etc. (These front hanging equipment of the cab can be purchased according to the user's needs). |
| 3 | Low-speed travel device | Operating speed 1 ~ 5Km/H | The vehicle is equipped with a large speed ratio transmission device with two speed ratios, which can be used for high-speed driving and low-speed construction. In the low speed state, the construction can be carried out at the speed of 1 ~ 5Km/H. For the working surface with large oil stains and dirty, the cleaning effect can be achieved once, which ensures the cleaning effect and operation safety. |
| 4 | Operating Room | Width: 2400mm Operating seats: 2Equipped with air conditioning system | The central operation room is equipped with air conditioning system, super-wide and transparent operation room and comfortable seats, which improves the comfort of operators and reduces the labor intensity of operators. A two-way duplex intercom system is installed between the operation room and the cab to facilitate communication. |
| 5 | Water tank | Volume of clean water tank: 6.3 ㎡ Volume of detergent tank: 0.5mWater tank material: stainless steel | Clean water tank and detergent tank with independent equipment are made of stainless steel. With low water level alarm function. Liquid level display tube, upper and lower water filling ports. |
| 6 | Auxiliary engine | Cummins diesel engine Engine power: 60 kw | The cleaning system uses Cummins 60 kw diesel auxiliary engine as the power source to provide strong and reliable power for the equipment operation, and can carry out normal cleaning when the main vehicle chassis engine is not started.Compared with the main vehicle engine power take-off of other manufacturers, it is not interfered by the main vehicle, especially in the low-speed operation state of the main vehicle, when driving on the road with slope or other harsh conditions, the cleaning performance of the whole vehicle is not affected, which ensures the cleaning effect, and conversely, it will not cause the main vehicle engine to stall. |
| 7 | Working arm | Number of working arms: 6 sections Maximum working height: 12mHorizontal rotation angle: 270 ° | It adopts the design of six arms (1 rotary support arm, 1 folding arm and 4 telescopic arms) of human bionics, just like the flexible operation of human arms. Full hydraulic drive, hydraulic proportional control, precise action . |
| 8 | Cleaning brush | Cleaning brush specification: 1.2mx2m(Diameter X length)Number of cleaning brushes: 1Cleaning brush material: PP polygonal filamentNumber of ranging sensors: 2 | The large-size cleaning brush has stronger working ability, longer service life and safer working distance. The cleaning brush is made of PP polygonal wire, which has the characteristics of wear resistance, long service life, good cleaning effect and no damage to the working surface. The brush cover of the cleaning brush can be rotated independently, and the brush cover is provided with two rows of nozzles. The brush cover is equipped with 2 distance measuring sensors, which are used to control the safe distance between the brush and the working surface, so as to prevent the brush from colliding with the wall or its protrusions.The cleaning brush is driven by a hydraulic motor. |
| 9 | Control System | Adopt imported SCANRECO None Line remote control boxHydraulic Proportional Handle Operation | Multiple operation modes of wireless remote control and hydraulic valve rod can be realized. It can realize a wide range of wireless control on and off the vehicle, and the electronic control handle + hydraulic proportional control makes the equipment safe and reliable, flexible and accurate. It adopts a new on-board control system specially designed for refitted vehicles, which has the characteristics of anti-seismic, waterproof, wide temperature, strong anti-electromagnetic interference ability and very low failure rate. |
| 10 | Auxiliary control system | 7-inch LCD screen Security scanner | The operation room is equipped with an auxiliary control system with LCD display, and the auxiliary control system adopts advanced human-computer interaction technology. It is convenient to realize: control and parameter display of auxiliary engine: warning lamp, lighting lamp, left/right working state indication, cleaning brush reverse, speed regulation, fault condition display, external music selection control, CAN communication status, A series of control and display such as water shortage warning: real-time display of various States and parameters of the operation device;Display of safe working distance of working arm. |
| 11 | Monitor the navigation system | Laser navigator 7-inch reversing image15-inch multi-channel monitoringNumber of cameras: 5 | A laser positioning system is installed in the cab, and the laser beam emitted by the system guides the driver to walk on the safe line, which ensures the operation effect and construction safety. Equipped with multimedia reversing image, it is convenient for the driver to clearly observe the rear condition of the vehicle and improve the safety of the vehicle. The operation room is equipped with a multi-channel monitoring system, so that the operator can know the various States of the cleaning brush and the sound insulation wall in time, and improve the safety of the operation and construction. |
| 12 | Water pump | Flow: 50 L/min Working pressure: 40bar | AR503 water pump imported from Italy is adopted for the cleaning and brushing waterway, with a flow rate of 50 L/min and a working pressure of 40 bar, which can work stably and continuously and reduce the maintenance cost of the equipment. The water pump is driven by hydraulic motor. |
| 13 | Travel support wheel | Number of travel support wheels: 2 | Both sides of the vehicle are provided with lifting auxiliary supporting wheel devices, and the supporting wheels contact the ground under the condition of long-distance cleaning operation, so that the vehicle roll is reduced, and the safety and operation comfort of the whole vehicle are improved. The walking support wheel adopts hydraulic lifting and adopts solid tires, which has strong bearing capacity and is maintenance-free. |
| 14 | Hand-held washing equipment | Type 40 Handheld Water Gun Automatic coiler | It is equipped with a hand-held high-pressure water gun which is convenient for washing roadside signs, vehicles and road walls, and is equipped with an automatic pipe coiler, which can be arbitrarily retracted and automatically locked. |
| 15 | Operation lighting warning | Electronic guide light: 1 group Lighting: 3 | The wall cleaning vehicle is equipped with electronic guide arrow lights, outline lights, flash lights and operation lighting, which improve the construction safety of the equipment. Operation lamps are arranged on the upper part of the water tank, the upper part of the operation room and the cleaning arm, which greatly improves the safety of operation at night or under dark conditions. |
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